The first time was on warranty. The sharp borders help the cable from getting damaged. The wireless remote controller will act as a receiver for the wireless remote. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Handlebar switch is convenient to control the winch with just a thumb operation. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. The body of the winch is entirely dust and waterproof. Anything below IP67 is prone to damage from rain and submerge. It is permanently damaged and must not be used. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Do not use vehicle to pull on the Wire Rope and "assist" the winch. To use the wired remote control, attach the When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Do not use the hand crank, if equipped, to "assist" the winch. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. The wireless remote controller will act as a receiver to operate the wireless remote. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. The remote control will auto shut down when not in use after two minutes. For a better experience, please enable JavaScript in your browser before proceeding. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Click the green button to print the entire article.To print the original version of the document - click the blue one. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker To achieve the maximum amount of power, you need to make sure that the battery can keep up. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. But some consumers actually reported that it exceeded that weight. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Some customers report that this product overheats. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. In case it slips or breaks, it will "whiplash" along this line. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Uncoil the wire rope, except for 5 full wraps. Will sell for $280 firm! A circuit breaker can act as a disconnect at the push of a button. The next item on the list is a hawse fairlead. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Lubricate the wire rope occasionally with a light oil. I cant find anyone that has them, can anyone help, thanks. Will the new electronics parts that are available work on this winch? Retails for 350 dollars plus tax. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. I have an old Badland ATV/UTV 3000 lb winch. Thanks for your help. The average winch that can bear this much load costs around $300 to $500. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. When installing your solenoid, minimize the cable length by keeping close to the winch. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Read all instructions. The mounting plate must be rated to at least the Winch's capacity. Spooler would not engage after that it was just in free spool mode. This illustration shows a kink about to form. For using wireless remote, attach the remote controller switch to the solenoid. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Broken strands of wire rope will be sharp. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. These carry important safety information. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Could you tell me where to locate info for this part and price. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Badland does not have a very wide variety of products as Warn or Smittybilt. Required fields are marked *. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. When unpacking, make sure that the product is intact and undamaged. Badland Zxr 12000 Winch Wiring Diagram Database. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. Keep proper footing and balance at all times. Badland Winch Parts, Replacements & Accessories. Badland 63770 ZXR 12000 lb. Run in short bursts without load until completely dry. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Only winch with the winching vehicle s transmission in neutral. Has anyone else been successful in finding replacement parts ? From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Benefits for Using Badland Winches Variety of Winches Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Have the winch serviced by a qualified repair person using only identical replacement parts. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Frequency (hz)315 Mhz. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Winch Motor: 2. It reduces the load on the winch, allowing it to work longer with less heat buildup. I had the same problem with 12000lb. Do not exceed the angles shown in Figure B for a roller fairlead. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. These include: IP66 Rated Weatherproof Hawse fairleads are used in conjunction with a synthetic winch line. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. These cable ropes are specially built by coiling together metal wires that form a helix. Thanks. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. The company offers a 65-feet long cable with this product. Synthetic ropes are lighter and flexible than steel cables. Do not route electrical cables near sharp edges or parts that will move or become hot. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. You could lock it up to keep everything secure and cut a hole to run winch line out. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Apply 12 volts to coil terminals directly. As a result, it's safe. It offers a high-quality cable rope that is made with aircraft-grade materials. For a hawse fairlead, the angle should be as close to straight as possible. Only connect to a clean, corrosion free battery. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Do not use a dirty or corroded battery. 2500 lb or 3500 lb? 3491 Mission Oaks Blvd. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Secure the solenoid assembly in place with mounting screws.

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